SP85-II
SP85-II double screw extruder system
Anatomy
MaterialsBarrel and twin screw in 38CrMoAl (screw nitrided), barrel hardness ~HRC60; feeding hopper and band heaters in stainless steel; oil box of 3 mm steel plate; platform of 10 mm steel plate with 7 reinforcing bars.
- 1
Cutting system
Variable-speed cutter at the die; sets product length.
- 2
Extrusion system
38CrMoAl barrel and segmented twin screw; barrel hardness ~HRC60.
- 3
Feeding system
Stainless feeding hopper; 0.75 kW, two agitators.
- 4
Gearbox & lubrication
Forced lubrication; 3 mm steel oil box, 300 psi sealed tube.
- 5
Main motor
75 kW / 110 kW; frequency-controlled speed.
- 6
Control panel
Independent panel; visible automatic temperature control.
SP85-II double screw extruder system
The twin-screw extruder is suitable for cooking and moulding various kinds of fish feed, dog food, aquarium feed, meat analogues and products that cannot be processed by a single-screw extruder, thanks to angled steam injector ports oriented in the direction of material flow and a unique screw profile that allows steam to be mixed into the product. It can be used to produce special dog foods and treats with up to 50 percent fresh meat (as a percent of the dry recipe) and up to 40 percent moisture without changes.
The barrel is a cylinder within which the screw turns with very close clearance. The barrel is usually hardened to reduce wear, with a resistance jacket. The screw is precisely machined, often with nitriding treatment and sometimes with varying pitch. By changing the assembly of segments (mixing element, kneading element and steam block), the extruder can meet the requirements of different products. The movement of the motor is transferred to the screw through a specially designed gearbox for maximum transmission efficiency even under adverse high-torque conditions. The drive and thrust bearing in the gearbox are of a special design. A sump including a cooling system is available for the lubrication and cooling of the bearings. The extruder is controlled through an independent control panel.
Features
- Frequency speed control on the main motor, cutter and feeder ensures stable machine performance and savings.
- The forced lubrication system guarantees a longer transmission life. The oil box is made of 3 mm steel plate; the sealed 12 mm tube withstands high pressure (300 psi), with clip-type connections.
- The visible automatic temperature control system makes temperature control more direct and parameters more precise.
- Self-cleaning, segmented 38CrMoAl twin screw.
- Water cooling when required; optional cast aluminium heater.
Let us place this machine in your line.
or directly +90 532 676 74 22 info@maviprotein.com.tr