Production line

Corn flakes and breakfast cereal

Name: Corn flakes, breakfast cereal production machinery line
Brand: Mavi Protein

A fully automatic 14-component breakfast cereal line that completes mixing, extrusion, flaking, drying and sugar spraying in one flow.

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Capacity: 120–500kg/h
Installed power: 140–190kW
Line length: 39–43m

01·Line journey

From maize grits to frosted flakes.

1

Mixing

Mixer

Selected, dehulled maize and other cereals are mixed.
2

Feeding

Screw conveyor

The mix is transferred to the extruder’s feed hopper.
3

Extrusion

Double screw extruder · SP65-III · SP70-II · SP85-II

The cereal is cooked in the twin-screw extruder and cut into small pellets.

120–500 kg/h
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4

Spreading

Vibrate feeder

Vibration spreads the product and feeds the next machine evenly.
5

Conveying

Air conveyor

The product is carried to the next machine in a closed line, without breaking.
6

Flaking

Flaking machine

The pellets are pressed between two rolls into thin flakes.
7

Conveying

Air conveyor

The fresh product is carried to the dryer in a closed line, without breaking.
8

Drying

Dryer

Dried in the multi-layer dryer at a thermostat-set temperature.

5 layers
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9

Transfer

Hoister conveyor

The product is lifted to the next machine without abrasion.
10

Spreading

Vibrate feeder

Vibration spreads the product and feeds the next machine evenly.
11

Toasting

Hot air puffing dryer

Blown hot air puffs and curls the flakes and turns them golden.
12

Sugar coating

Sugar spraying line

Sugar syrup is sprayed onto the flakes in a turning drum.
13

Drying

Dryer

The syrup coating is dried.
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14

Cooling

Cooling conveyor

The product is cooled on a fan-cooled belt.
A step that completes the line end to end

Packaging

SPK full automatic vertical granule packaging line

The product is weighed and packed untouched by hand.

≤ 45 bags/min
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Made on this line
- Corn flakes
- Breakfast cereals
- Crispy rice
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02·Production line features

What this line can produce

Corn flakes
Breakfast cereals
Crispy rice

Corn flakes are a popular breakfast cereal manufactured on a twin-screw extruder and served with milk, coffee or marshmallows; they are very popular among families. The corn flakes (breakfast cereal) / crispy rice machinery, named the corn flake breakfast processing line, is developed and manufactured on the basis of international advanced extruder technology, and its technical performance and quality can reach the international advanced level. The line consists of mixing, extrusion, flaking, drying, flavouring and packing, which can be finished in one pass; it is fully automatic and easy to operate. The raw material is corn and other grains; the corn should be selected and peeled.

03·Technical specifications

Model comparison

Values from the 2016 catalogue; capacity in kg/h. Request a quote for a project-specific configuration.

04·What Mavi Protein brings

What comes with the line.

1
Ration and formulation
Recipes specific to species, age and product; choice of raw materials and additives.
2
Installation and commissioning
Layout, assembly, mechanisation and first production.
3
Handover through training
Training for operators and technical staff.
4
Raw material and consumable supply
Sourcing of raw materials, additives, vitamins and minerals.
5
Funding and project support
Financing the investment through suitable support programmes.