Production line

Extruded chips and crackers

Name: Extruded chips, snacks and cracker processing machinery line
Brand: Mavi Protein

A line that makes chips and crackers from wheat and corn flour in many shapes simply by changing the moulds and cutter.

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Capacity: 120–240kg/h
Installed power: 89–106kW
Line length: 19–20m

01·Line journey

From wheat and maize flour to crisp chips.

1

Mixing

Mixer

Wheat flour, maize flour, water, vegetable oil and salt are mixed.
2

Feeding

Screw conveyor

The mix is transferred to the extruder’s feed hopper.
3

Extrusion

Double screw extruder · SP65-III · SP70-II

The dough is cooked and leaves the die as a flat sheet.

120–240 kg/h
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A step that completes the line end to end

Moulding

CXJ moulding machine and mould rollers

The mould rollers pattern the sheet; changing the moulds gives other chip shapes.
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4

Cutting

Pulling and cutting machine

The sheet is pulled and cut into triangles, squares, sticks and more.
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5

Frying

Automatic fryer

Frying expands the pieces and makes them crisp.
6

Flavouring

Flavoring machine

Seasoning is dusted on in the turning drum.
A step that completes the line end to end

Packaging

SPK full automatic vertical granule packaging line

The product is weighed and packed untouched by hand.

≤ 45 bags/min
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Made on this line
- Triangle chips
- Sticks
- Squares
- Sheets
- Rib chips
- Diamond chips
- Wavy chips
- Pillow shapes
- Tube chips
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02·Production line features

What this line can produce

Triangle chips
Sticks
Squares
Sheets
Rib chips
Diamond chips
Wavy chips
Pillow shapes
Tube chips

Chips and crackers are snacks made from wheat flour and corn flour, which are extruded, cut and then fried. The main raw materials are wheat flour, corn flour, water, vegetable oil and salt. After frying and flavouring, very crunchy triangle or other shaped chips are obtained, popular with both children and adults. Only by changing the moulds, shaping or cutting machine, the shapes can vary: sticks, square sheets, rib chips, diamond chips, wavy chips, pillow shapes, bugles and more. The taste is savoury and not greasy.

03·Technical specifications

Model comparison

Values from the 2016 catalogue; capacity in kg/h. Request a quote for a project-specific configuration.

04·What Mavi Protein brings

What comes with the line.

1
Ration and formulation
Recipes specific to species, age and product; choice of raw materials and additives.
2
Installation and commissioning
Layout, assembly, mechanisation and first production.
3
Handover through training
Training for operators and technical staff.
4
Raw material and consumable supply
Sourcing of raw materials, additives, vitamins and minerals.
5
Funding and project support
Financing the investment through suitable support programmes.