Production line

Fried rings and 3D pellets

Name: Fried pellet, screw-shell shaped, 3D pellet processing machinery line
Brand: Mavi Protein

A single-screw line producing shell, spiral and tube shaped pellets from starch and flour, then drying and frying them.

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Capacity: 100–150kg/h
Installed power: 96kW
Line length: 25m

01·Line journey

From starch and flour to 3D snacks.

1

Mixing

Mixer

Potato starch, maize starch and wheat flour are mixed.
2

Feeding

Screw conveyor

The mix is transferred to the extruder’s feed hopper.
3

Extrusion

Single screw extruder · SP100

The single-screw extruder cooks the dough and delivers it as a dense profile.

100–150 kg/h
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4

Cutting

Pulling and cutting machine

The profile is pulled and cut into shells, twists, spirals, square and round tubes.
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5

Cooling

Cooling machine

The cut pellets are cooled.
6

Drying

Hot air dryer

Hot air dries the pellets into a hard, glassy half-product.
7

Frying

Automatic fryer

After drying, the products must be fried to expand.
8

Flavouring

Flavoring machine

Seasoning is dusted on in the turning drum.
A step that completes the line end to end

Packaging

SPK full automatic vertical granule packaging line

The product is weighed and packed untouched by hand.

≤ 45 bags/min
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Made on this line
- Shells
- Screws
- Spirals
- Square tubes
- Circle tubes
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02·Production line features

What this line can produce

Shells
Screws
Spirals
Square tubes
Circle tubes

The pellets are produced on a single-screw extruder. The raw material can be potato starch, corn starch, cassava starch, wheat flour, etc. Through extruding and cooking, the pellets can take different shapes such as shell, spiral, square tube and circle tube. After drying, the pellets need frying to expand.

03·Technical specifications

Model comparison

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04·What Mavi Protein brings

What comes with the line.

1
Ration and formulation
Recipes specific to species, age and product; choice of raw materials and additives.
2
Installation and commissioning
Layout, assembly, mechanisation and first production.
3
Handover through training
Training for operators and technical staff.
4
Raw material and consumable supply
Sourcing of raw materials, additives, vitamins and minerals.
5
Funding and project support
Financing the investment through suitable support programmes.