Production line

Reconstituted and artificial rice

A twin-screw line that turns broken rice into new grains indistinguishable from natural rice, optionally fortified.

Reconstituted and artificial rice
Capacity
120–400kg/h
Installed power
68.5–165kW
Line length
18–22m

01·Line journey

From broken rice to new rice kernels.

  1. Fine grinder (2nd generation)
    A step that completes the line end to end

    Grinding

    Fine grinder (2nd generation)

    Broken rice is ground into fine flour.

    1.7–16.6 t/h

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  2. Mixer
    1

    Mixing

    Mixer

    Vitamins and minerals can be added in the mix.

  3. Screw conveyor
    2

    Feeding

    Screw conveyor

    The mix is transferred to the extruder’s feed hopper.

  4. Double screw extruder · SP65-III · SP70-II · SP85-II
    3

    Extrusion

    Double screw extruder · SP65-III · SP70-II · SP85-II

    The dough is shaped like rice grains; colour, form, size and cooking time are set precisely.

    120–400 kg/h

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  5. Vibratory cooling machine
    4

    Cooling

    Vibratory cooling machine

    Fresh kernels are cooled and separated on a vibrating tray.

  6. Air conveyor
    5

    Conveying

    Air conveyor

    The fresh product is carried to the dryer in a closed line, without breaking.

  7. Dryer
    6

    Drying

    Dryer

    Dried in the multi-layer dryer at a thermostat-set temperature.

    5 layers

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  8. Cooling conveyor
    7

    Cooling

    Cooling conveyor

    The product is cooled on a fan-cooled belt.

  9. SPK full automatic vertical granule packaging line
    A step that completes the line end to end

    Packaging

    SPK full automatic vertical granule packaging line

    The product is weighed and packed untouched by hand.

    ≤ 45 bags/min

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  10. Made on this line

    • Reconstituted rice
    • Vitamin and mineral fortified rice
    • Iron-fortified rice (MGFP)
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02·Production line features

What this line can produce

  • Reconstituted rice
  • Vitamin and mineral fortified rice
  • Iron-fortified rice (MGFP)

Production line features

Turning broken rice into high-quality reconstituted rice: processing broken rice into grains with specific product characteristics requires state-of-the-art twin-screw extruder technology. Sunpring extrusion processes can be used to produce top-quality reconstituted rice indistinguishable from the natural product. Sunpring's competence covers every stage of fortified rice production: from grinding, blending, conditioning, extrusion and drying through to sifting, storage and packing. Depending on the desired product properties, the precise product-specific extrusion parameters can be determined by the customer. Ground broken rice is transformed in Sunpring's twin-screw extrusion systems into new grains whose appearance is remarkably like that of natural rice. As desired, the reconstituted rice can be fortified with vitamins and minerals. Important properties such as colour, form, size and texture, as well as cooking characteristics and cooking time, can be determined precisely.

Iron-fortified rice extruded with micronized ground ferric pyrophosphate (MGFP) can increase iron stores in children. This is an effective strategy for reducing iron deficiency anaemia.

03·Technical specifications

Model comparison

Values from the 2016 catalogue; capacity in kg/h. Request a quote for a project-specific configuration.

04·What Mavi Protein brings

What comes with the line.

  1. 1

    Ration and formulation

    Recipes specific to species, age and product; choice of raw materials and additives.

  2. 2

    Installation and commissioning

    Layout, assembly, mechanisation and first production.

  3. 3

    Handover through training

    Training for operators and technical staff.

  4. 4

    Raw material and consumable supply

    Sourcing of raw materials, additives, vitamins and minerals.

  5. 5

    Funding and project support

    Financing the investment through suitable support programmes.