Production line
Reconstituted and artificial rice
A twin-screw line that turns broken rice into new grains indistinguishable from natural rice, optionally fortified.
- Capacity
- 120–400kg/h
- Installed power
- 68.5–165kW
- Line length
- 18–22m
01·Line journey
From broken rice to new rice kernels.
-
A step that completes the line end to endGrinding
Fine grinder (2nd generation)
Broken rice is ground into fine flour.
1.7–16.6 t/h
View the machine -
1Mixing
Mixer
Vitamins and minerals can be added in the mix.
-
2Feeding
Screw conveyor
The mix is transferred to the extruder’s feed hopper.
-
3Extrusion
Double screw extruder · SP65-III · SP70-II · SP85-II
The dough is shaped like rice grains; colour, form, size and cooking time are set precisely.
120–400 kg/h
View the machine -
4Cooling
Vibratory cooling machine
Fresh kernels are cooled and separated on a vibrating tray.
-
5Conveying
Air conveyor
The fresh product is carried to the dryer in a closed line, without breaking.
-
6Drying
Dryer
Dried in the multi-layer dryer at a thermostat-set temperature.
5 layers
View the machine -
7Cooling
Cooling conveyor
The product is cooled on a fan-cooled belt.
-
A step that completes the line end to endPackaging
SPK full automatic vertical granule packaging line
The product is weighed and packed untouched by hand.
≤ 45 bags/min
View the machine -
Made on this line
- Reconstituted rice
- Vitamin and mineral fortified rice
- Iron-fortified rice (MGFP)
02·Production line features
What this line can produce
- Reconstituted rice
- Vitamin and mineral fortified rice
- Iron-fortified rice (MGFP)
Production line features
Turning broken rice into high-quality reconstituted rice: processing broken rice into grains with specific product characteristics requires state-of-the-art twin-screw extruder technology. Sunpring extrusion processes can be used to produce top-quality reconstituted rice indistinguishable from the natural product. Sunpring's competence covers every stage of fortified rice production: from grinding, blending, conditioning, extrusion and drying through to sifting, storage and packing. Depending on the desired product properties, the precise product-specific extrusion parameters can be determined by the customer. Ground broken rice is transformed in Sunpring's twin-screw extrusion systems into new grains whose appearance is remarkably like that of natural rice. As desired, the reconstituted rice can be fortified with vitamins and minerals. Important properties such as colour, form, size and texture, as well as cooking characteristics and cooking time, can be determined precisely.
Iron-fortified rice extruded with micronized ground ferric pyrophosphate (MGFP) can increase iron stores in children. This is an effective strategy for reducing iron deficiency anaemia.
03·Technical specifications
Model comparison
Values from the 2016 catalogue; capacity in kg/h. Request a quote for a project-specific configuration.
04·What Mavi Protein brings
What comes with the line.
- 1
Ration and formulation
Recipes specific to species, age and product; choice of raw materials and additives.
- 2
Installation and commissioning
Layout, assembly, mechanisation and first production.
- 3
Handover through training
Training for operators and technical staff.
- 4
Raw material and consumable supply
Sourcing of raw materials, additives, vitamins and minerals.
- 5
Funding and project support
Financing the investment through suitable support programmes.
Let us build this line for your product.
or directly +90 532 676 74 22 info@maviprotein.com.tr




