Production line

Textured vegetable protein

A twin-screw extrusion line producing meat-like textured soy protein from defatted soy flour.

Textured vegetable protein
Capacity
240–500kg/h
Installed power
68.5–165kW
Line length
18–22m

01·Line journey

From defatted soy flour to textured vegetable protein.

  1. Mixer
    1

    Mixing

    Mixer

    Defatted soy flour, a by-product of soybean oil, is mixed.

  2. Screw conveyor
    2

    Feeding

    Screw conveyor

    The mix is transferred to the extruder’s feed hopper.

  3. Double screw extruder · SP65-IV · SP85-III
    3

    Extrusion

    Double screw extruder · SP65-IV · SP85-III

    Under pressure and heat the protein takes on a fibrous, meat-like texture.

    240–500 kg/h

  4. Air conveyor
    4

    Conveying

    Air conveyor

    The fresh product is carried to the dryer in a closed line, without breaking.

  5. Dryer
    5

    Drying

    Dryer

    Dried in the multi-layer dryer at a thermostat-set temperature.

    5 layers

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  6. Cooling conveyor
    6

    Cooling

    Cooling conveyor

    The product is cooled on a fan-cooled belt.

  7. SPK full automatic vertical granule packaging line
    A step that completes the line end to end

    Packaging

    SPK full automatic vertical granule packaging line

    The product is weighed and packed untouched by hand.

    ≤ 45 bags/min

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  8. Made on this line

    • Textured soy protein (TSP)
    • Textured vegetable protein (TVP)
    • Meat analogues
    • Finely ground form
    Request a quote for this line

02·Production line features

What this line can produce

  • Textured soy protein (TSP)
  • Textured vegetable protein (TVP)
  • Meat analogues
  • Finely ground form

Production line features

Textured soy protein comes from defatted soy flour, a by-product of soybean oil, so it is plentiful in supply. It is also quick to cook and a great source of vegetable protein without the fat. Textured soy protein comes in small dry chunks resembling dried vegetables, or in a finely ground form. It is flavourless, but when rehydrated you can add your own flavours, making it a great protein-filled addition to many dishes calling for ground meat. Because of its varying texture it is versatile and can take on the texture of many meats; for instance, it is excellent in chili, tacos, veggie burgers and soups.

With its muscle-like structure it has good absorbency and contains no cholesterol. It can be boiled at high temperature with different flavours, or added to meal products as stuffing. When it is used to replace meat in stews and soups, it is hard to tell the difference, and since it can be marinated in many of the same sauces as meat, it can take on many of meat's flavours.

03·Technical specifications

Model comparison

Values from the 2016 catalogue; capacity in kg/h. Request a quote for a project-specific configuration.

04·What Mavi Protein brings

What comes with the line.

  1. 1

    Ration and formulation

    Recipes specific to species, age and product; choice of raw materials and additives.

  2. 2

    Installation and commissioning

    Layout, assembly, mechanisation and first production.

  3. 3

    Handover through training

    Training for operators and technical staff.

  4. 4

    Raw material and consumable supply

    Sourcing of raw materials, additives, vitamins and minerals.

  5. 5

    Funding and project support

    Financing the investment through suitable support programmes.